Pabrik pirolisis ban limbah

Start by feeding waste tyres into the reactor of the tyre pyrolysis machine through an automatic feeder. Make sure to load only two-thirds of the reactor’s capacity to ensure smooth and efficient rotation during processing. Once the tyres are in, securely close the feeding door to begin the waste tyre to oil conversion process.

Heat the reactor using available fuels such as coal, wood, natural gas, or pyrolysis oil from the previous cycle. As the temperature reaches 100°C, oil and gas begin to form. To achieve the highest oil yield, maintain the reactor temperature between 250°C and 280°C. The system separates heavy oil gas in the manifold and channels it into a heavy oil tank after liquefaction. Sementara itu, lighter oil vapors pass through the pyrolysis oil condenser, turn into liquid, and are stored. Non-condensable gases are filtered and recycled back to the furnace for heat generation, improving fuel efficiency.

After completing the oil production, allow the reactor to cool naturally. When the temperature drops by 40°C, the machine will automatically discharge carbon black into a collection system. If processing whole tyres, wait until the temperature falls below 50°C and then use a mechanical hook to extract the steel wires. This step completes the carbon black recovery process.

Any remaining exhaust gas should go through a purification system to remove harmful components. Only discharge the gas once it meets the environmental emission standards, ensuring compliance and workplace safety.

Before starting the next batch, confirm that all materials have been removed, the reactor has cooled sufficiently, and all safety checks are complete. Persiapan ini sangat penting untuk mempertahankan kinerja jangka panjang dari pabrik pirolisis ban dan untuk memastikan ban limbah yang konsisten ke konversi minyak.