구축 방법 a 100,000 m² Tyre Recycling Line in Qatar?

구축 방법 a 100,000 m² Tyre Recycling Line in Qatar?

Building a tyre recycling plant in Qatar requires strict adherence to local regulations, including obtaining environmental permits, industrial licensing, and compliance with the GCC Standardization Organization (GSO) for emissions and safety. Qatar’s growing automotive sector generates over 2 million waste tyres annually, with most ending up in landfills. However, the government’s ‘National Vision 2030’ prioritizes sustainability, creating opportunities for tyre-to-fuel projects.

Recently, a Qatar client approached us with full certifications—including a Qatar Ministry of Municipality and Environment (MME) permit and GSO conformity certification—seeking to establish a 100,000 m² recycling facility. 아래에, we outline the key steps to design this tire recycling proposal.

Site Planning and Layout for a 100,000 m² Tyre Recycling Line

Tire Processing Area (50,000 m²)

What Recycling Equipment You’ll Need in a Tyre Recycling Line

Usually, Qatar clients are extremely concerned about this question: What tire recycling equipment I’ll need in a tyre recycling line? A 10 – ton/hour line requires three core systems:

Comprehensive Size-Reduction System

  • Tire Shredder: Reduces tyres to 50–100 mm chips (예를 들어, YSX’s Giant Shredder).

  • Steel Separator: Extracts wires via magnetic belts (95% efficiency).

  • Granulator: Further crushes chips to 10–20 mm for pyrolysis.

  • Key Specs: 10 tons/hour capacity, 300–500 kW power consumption.

Pyrolysis Line

  • Continuous Pyrolysis Reactor: Converts rubber into oil, gas, and carbon black (450°C, oxygen-free).

  • Syngas Recycling System: Reuses gas to fuel the reactor, cutting energy costs by 40%.

  • Output: 45% 열분해 오일, 35% 카본 블랙, 15% 강철, 5% syngas.

Distillation Line

  • Fractional Distillation Tower: Refines pyrolysis oil into diesel (ASTM D975 standards).

  • Catalytic Converter: Removes sulfur to meet Qatar’s Euro 5 diesel specs.

  • Yield: 1 ton of rubber chips ≈ 450 liters of diesel.

Budgetary Considerations for a Qatar 100,000 m² Tyre Recycling Line

Equipment Costs

Component Cost Range (USD)
크기 – Reduction System $150,000 $250,000
Pyrolysis Line $400,000 $600,000
Distillation Line $80,000 $120,000
Total $630,000 $970,000

Installation and Setup Costs

Operating Costs

Building a 100,000 tyre recycling line in Qatar demands meticulous planning, robust equipment, and proactive risk management. With the right certifications and a well-designed layout, investors can achieve a 3–4 year ROI while supporting Qatar’s sustainability goals. For a customized quote, contact us today.

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