Qashinka taayirrada Pyrolysis ee Pyrolysis ee Jarmalka

Qashinka taayirrada Pyrolysis ee Pyrolysis ee Jarmalka

Dul saaran 24 Oktoobar, Waxaan helnay baaritaan ka soo baxa macmiilka Jarmalka ee ku saabsan Qashinka TIRE Pyrolysis warshad dib-u-warshadaynta Jarmalka. Macmiilku wuxuu doonayaa inuu waxbadan ka ogaado taayirrada qashinka ysx Mashiinnada Pyrolysis. Sababtoo ah Jarmalka ayaa bixiya kabitaan dhaqaale iyo dhiirrigelinta dib-u-warshadaynta, Oo Jarmalku wuxuu soo saaraa malaayiin taayirro sanadkii, sidaa darteed waxay leeyihiin dhibaato maaraynta qashinka ee wasakhda ah. Pyrolysis, nooc ka mid ah Wte, jawaabtu waa. Macmiilku wuxuu doonayaa inuu ogaado haddii tikniyoolajiyadda Pyrolysos loo isticmaali karo soo kabashada taayirrada iyo sida. Waxyaabaha soo socdaa waa waxa aan ka wada hadalnay macmiilka Jarmalka.

Sida loo dhiso xarun jilicsan oo taayir ah oo ku taal Jarmalka gudaha 3 Talaabooro?

Suuqa taayirrada ee Jarmalka waa mid aad u weyn oo la filayo inuu ku koraan suuliga 3.80% muddo 2024-2032. Oo leh sahay ku filan oo taayirrada xaashiyaha ah sida qalabka ceyriinka ah, Macaamiishayada Jarmalka ayaa xiiseynaya dejinta warshad taayirrada taayirrada ah. Waxay wax ka weydiiyeen faahfaahinta dejinta geedka si ay u bilaabaan meheradda maaddaama ay ka fiirsanayaan iyagoo adeegsanaya maareynta taayirrada taayirrada ah iyo mashaariicda dib-u-warshadaynta. Si looga jawaabo su'aalahooda ku saabsan Pyrolysis, Aynu ku bilowno seddex talaabo.

Diyaargarowga dhirta taayirrada taayirrada

Oggolaanshaha deegaanka

Dhirta Pyrolyssis-ka waa inay la kulmaan EU iyo heerarka dhalmada Jarmalka (E.g., Hawo hawo u qaad tayada hawada). Codso shati maaraynta qashinka iyadoo la raacayo sharciga dhaqaalaha wareega (Sharciga Dhaqaalaha ee wareega) si sharci ahaan loogu habeeyo taayirrada taayirrada.

Ah iyo isticmaalka dhulka

Hubso in goobta loo muujiyey adeegsiga warshadaha oo ay ku hoggaansamaan shuruucda qorshaynta maxalliga ah (Badadda Baugb). Ogolaansho aamin ah degmada (Xafiiska dhismaha) Dhismaha.

Daraasadda suuqa

Falanqeynta Helitaanka Fidstock (Qashinka qaadka) iyo baahida suuqa ee wax soo saarka (saliida pyrolysis, kaarboonka madow, bir).

Qiimee Tartanka iyo Saadka (U dhawaanshaha shabakadaha aruurinta taayirrada).

Qorsheynta Ganacsiga

Go'aan ka gaadho awooda dhirta (E.g., 10-50 Tons / day).

Dayactirka haynta (deeq, deyn, ama maal-gashadeyaasha). Jarmalka waxay siisaa kaabayaal loogu talagalay mashaariicda dhaqaale ee wareega (E.g., iyada oo loo marayo KFW Bank).

Tallaabo qaadid 2 Si loo dhiso warshad taayirrada taayirrada ee Jarmalka

Xulashada tikniyoolajiyadda ee talooyinkaaga taayirrada

Xullo nooca pyrolysis-ka (vs joogto ah. dhuf-firid) oo xaqiiji u hoggaansanaanta heerarka EU (E.g., Shahaadada CE).

Soo iibsiga qalabka dib-u-warshadaynta

Isha pyrorolysis-ka, xakaleyaal, Tilmaamaha gaaska, iyo shaarbarayaasha ka soo baxda iibiyaasha shahaadaysan (E.g., Soosaarayaasha Jarmalka / Yurub ama bixiyeyaasha Shiinaha ee sumcad leh sida Kingtiger ama Spelton).

Xaqiiji in qalabka uu buuxiyo caadooyinka badbaadayaasha Jarmalka (E.g., Laga soo bilaabo heerarka) waxaana ka mid ah nidaamyada xakamaynta kicinta (E.g., Firfircoonida Kaarboonka ku dhaqaaqay Xirmooyinka).

Xeerka kaabayaasha dhaqaalaha ee taayir pyrrolysis dhirta

Dhisida xarumo loogu talagalay kaydinta Tire (Dabka dab-damiska), pyrolysis refacecters, iyo taangiyada kaydinta wax soo saarka.

Ku rakib nidaamyada badbaadada: xakamaynta dabka, Nidaamyada korantada ee qaraxa, iyo qalabka gargaarka gaaska.

Xoog leh iyo tababar loogu talagalay dhirta Pyrolysis

Injineerrada shaqa gelitaanka khibradaha Pyrolysis iyo hawl wadeenada ayaa lagu tababaray maaraynta qashinka.

Samee tababbarka tababbarka badbaadada ee gefahrstoordsphordshung (Qandaraadka Halista ah).

Tallaabo qaadid 3 Si loo dhiso xarun taayir ah oo taayir ah oo ku taal Jarmalka

Hawlgallada iyo imtixaanka

In la sameeyo tijaabadu waxay u socotaa si loo wanaajiyo cabbirrada Pyrolysis (heer kuleyl, Waqtiga haynta).

Faahfaahin qiiqa qiiqa (dioxins, Nox, Sox) Imtixaan saddexaad ee imtixaanka si loo kulmo 17. Bimschv (Sharciga Xakamaynta Federalka ee Federalka).

U hoggaansanaanta socda

U soo gudbi warbixinno caadi ah oo ku saabsan mas'uuliyiinta qiiqa, hadhaaga qashinka, iyo tayada wax soo saarka.

Cusboonaysiinta Ogolaanshaha sanad walba oo la qabsado isbeddelka qawaaniinta EU (E.g., Gaarista waxyaabaha kiimikada ah).

Tirada Suuqa Waxsoosaarka

Iibinta saliida Pyrolysis-ka dhirta sibidhka ama dib-u-dhacyada; Kaarboon madow ilaa warshadaha caagga / balaastigga.

Hel shahaadooyin joogto ah (E.g., ISCC Plus) Si kor loogu qaado suuq geynta.

Waa maxay wax soo saarka taayirrada taayirrada?

pyrolysis-products-SUNRISE Alaabada gaseous saliida pyrolysis Alaabada adag

Sida loo doorto foornooyinka Pyrolysis ee loogu talagalay taayir pyrysis dhirta dhirta?

Kadib waxaan sii wadnaa inaan ka wada hadalno macmiilka Jarmalka. The client wants to set up a pyrolysis plant to recycle tyres and other rubber waste. They inquire which pyrolysis furnaces are best for their recycling plant.

Actually when choosing a tire pyrolysis furnace, it’s essential to consider different operating modes such as Dhuf-firid, Semi – continuous, iyo Fully continuous.

Waxqabadka Flonce iyo hufnaanta

Dhuf-firid foornada foornada is a good option for small to medium-scale operations with diverse raw material requirements. It can handle many different raw materials, such as tyres and plastics. It can process anything from 100 kg to 20 tonnes a day, which is ideal for facilities with fluctuating demand. You can process different batches of materials with different characteristics. The horizontal rotation structure and the choice of reactor materials ensure durability and proper heat transfer. It uses less power (≤ 30KW) and cools itself, so it’s more energy-efficient. The internal gearing transmission type provides reliable operation. The weight of the batch furnace can be accommodated in facilities with appropriate space.

The semi-continuous pyrolysis furnace is a good choice for operations that need to be productive and flexible. It can handle 10-20 tonnes a day, which is suitable for medium-sized recycling plants. A continuous feed is more productive than a batch furnace. It can process tyres and other raw materials efficiently while controlling the pyrolysis process. The horizontal rotation design and similar reactor specifications ensure reliable performance. The pyrolysis reactor operates at 0.4 rpm and has an internal gearing transmission. The water cooling system with a condenser cooling area of 100 square metres helps in effective condensation of the pyrolysis products. The weight and power requirements are within a range that can be managed in a medium-scale industrial setup.

A fully continuous pyrolysis furnace is the best option for large industrial operations that process a lot of waste tyres. It can process 15-50 tonnes of raw materials continuously, 24 hours a day. The horizontal rotation structure and durable reactor ensure long-term, stable operation. The normal operating pressure and cooling system keep the pyrolysis process going. The 100-square-metre condenser cools the pyrolysis products. The gears and the power support continuous, high-throughput operation. It costs more to run and needs more maintenance, but it produces a lot of pyrolysis oil and other useful products. This makes it a good choice for large waste tyre recycling facilities.

Qalabka dhirta dhirta ee Pyrolyssis

German tire Pyrolysis plant installation_SUNRISE

Mashiinka taayirrada

Cayayaanka ee Yushaunxin Pyrolus Prorysis foornada

Item Waste pyrolysis unit
Equipment type Dhuf-firid Semi-continuous Fully continuous
Raw materials Rubber tyres, barid-badee, oil sludge, coal tar, aluminium plastics, itc.
Structure form Horizontal rotation
24-hour capacity 100 kg-20 tonnes 10-20 tonnes 15-50 tonnes
Oil yield From 30-70 per cent
Operating pressure Normal
Pyrolysis reactor material Q245/345R, boiler plate, stainless steel
Thickness of pyrolysis reactor 14, 16, 18, 20 mm
Speed of pyrolysis reactor 0.4 rpm
Total power ≤ 30KW
Cooling mode Circulating water cooling
Condenser cooling area 100 square metres
Type of transmission Internal gearing
Culeys Depending on size

Celcelis ahaan dhalidda saliida ee qashinka qashinka qashinka ee ku saabsan dhirta lagu muujiyey quudinta

Waste tyre to oil
Waste plastic to oil
Waste rubber to oil

Intee in le'eg oo macaash ah ayaad ka sameyn kartaa taayir pyrysis dib u warshadaynta?

The client wants to invest in a tyre-recycling plant now. Sidaas darteed, they asked about the profit from tyre pyrolysis recycling. “We wanted to know how much money this recycling production line could make.” This is also a question that most customers are very concerned about. Actually this depends on many things.

Qiyaasta dhirtaada pyrolysis-ka

Beero geedi socodka 10,000 ton of taayirrada sanad walba

From these 10,000 tons of tires, it is estimated to produce around 4,500 tons of fuel oil, 3,500 tons of carbon black, 1,000 tons of steel wire, iyo 1,000 tons of combustible gas.

Let’s do the math. If the fuel oil (saliida pyrolysis) is sold at a price of $500 per ton, carbon black sold at $300 per ton, steel wire at a price of $800 per ton, and the combustible gas is sold at $100 per ton. The total revenue from the sale of all these products would be approximately $4,200,000. Next, let’s estimate the cost of raw materials and labor to $2,000,000. Sidaas darteed, the annual profit of this plant would be $4,200,000 – $2,000,000.

It is worth noting that this is our estimate of the customer’s situation after discussion and is for reference only. If you need specific information, please contact us.

Qiimaha badeecada Pyrolysis iyo baahida suuqa

carbon-black
Analysis of Tire Pyrolysis Oil

Saliida pyrolysis

The price of used tire saliida pyrolysis obtained through pyrolysis fluctuates with the oil market. In times when oil prices are high, the profit from selling pyrolysis oil can be substantial. Tusaale ahaan, if the price of pyrolysis oil is $500 per ton and a plant can produce, say, 2,000 tons of oil from recycling tires in a year, the revenue from oil sales alone would be $1 million. But when German oil prices are low, the profit margin may shrink.

Kaarboonka madow

High-quality carbon black has a stable market demand in the German rubber and plastic industries. If the kaarboonka madow produced through pyrolysis meets the quality standards of these industries, it can be sold at a good price, which can significantly contribute to the overall profit. The price of carbon black can vary from $300 si $800 per ton or even higher depending on its quality and market conditions.

Silig bir ah

Steel wire recovered from tires can be sold as a scrap metal. The price of scrap steel also fluctuates but generally provides an additional source of income. If the plant can produce 1,000 tons of steel wire per year and the scrap steel price is $300 per ton, the revenue from steel wire sales would be $300,000.

Gaaska guban kara

The combustible gas produced during pyrolysis can be used for heating the pyrolysis reactor itself, which reduces the energy cost. If there is an excess of gas, it can be sold to other industrial users or for power generation, adding to the profit.

Ma jiraa wax tixraaca xalka ah ee taayirrada ee loo habeeyay?

oLet’s differentiate based on processing capacity. The following we’ll provide you with German waste tire pyrolysis recycling production line of different scales for reference. Customers can make adjustments as needed:

Yar TIRE Pyrolysis dib-u-warshadeynta khadka wax soo saarka (ku habboon bilaabida bilowga ama wax soo saarka tijaabada ah)

The daily processing volume of waste tires is about 1-2 tons, mainly producing rubber particles, some steel wires, iyo saliida pyrolysis.

Kahor Pyrolysis

tire-shredder
Tire shredder

Use a powerful rotating knife roller to crush tire blocks into 1-3 cm pieces, with a power of 15-20 kilowatts and a processing efficiency of 0.8-1.2 tons per hour. There is a simple screening net inside to initially separate large-sized impurities.

Magnetic Separator
Magnetic separator

Placed on the crushed material conveyor belt, it recovers steel wire through strong magnetic adsorption, with a separation efficiency of more than 90%, and the purity of the recovered steel wire can exceed 85%.

Tire Crusher
Tire crusher

further crushes the primary crushed materials into 0.5-1 mm rubber fine powder, with its own air cooling system to prevent overheating and bonding, and an hourly output of 0.5-0.8 tons.

Mashiinka Pyrolysis(ikhtiyaar ah)

Khadka Dib-u-warshadaynta Tirada

Foornada yar yar ee taayirrada

Processes part of the rubber powder after fine crushing, produces 50-100 liters of pyrolysis oil and recovers 30-50 kg of carbon black per day, uses electric heating or small gas heating, is easy to operate and low cost.
Read More

Dhinacyada kale ee xalka Pyrolussis

The site area is 200-300 square meters, including equipment placement, raw material and product storage areas; the staffing is 4-6 people, covering equipment operation, raw material handling, quality inspection and other positions.

The dust collection system collects crushed dust and discharges it after bag dust removal and purification; the pyrolysis exhaust is treated by simple condensation and activated carbon adsorption.

Heer dhexe ah xalka wax soo saarka dib-u-warshadaynta (suuq goboleed)

The daily processing volume of waste tires is 5-10 tons, and high-quality rubber particles and high-quality carbon black are produced for tire retreading or high-end rubber production, and recycled steel wire is sold. The pyrolysis oil meets the industrial fuel standard and is partly used for self-use and partly sold.

Kahor Pyrolysis

Dual-axis shredder (primary)
Dual-axis shredder (primary)

Strong torque shreds tire blocks, the output is 2-5 cm, the power is 30-50 kilowatts, the processing efficiency is 3-4 tons per hour, and it is equipped with overload protection and intelligent monitoring.

Magnetic separation machine
Magnetic separation machine

The steel wire is magnetically attracted synchronously during material transmission, and the material is automatically transmitted to the next step after separation. The steel wire recovery rate exceeds 92% and the purity exceeds 90%.

Cone crusher (intermediate)
Cone crusher (intermediate)

The primary crushing material is finely crushed to 0.5-2 mm, with a processing capacity of 2-3 tons per hour, and the particle size is controlled by hydraulic adjustment of the discharge port.

Mashiinka isku-darka shaashadda
Mashiinka isku-darka shaashadda

The vibrating screen then classifies the rubber particles to ensure that the product particle size is uniform and the quality is excellent, and the classification accuracy rate exceeds 95%.

Mashiinka Pyrolysis(ikhtiyaar ah)

Continuous tire pyrolysis furnace: It produces 1-2 tons of pyrolysis oil and 0.8-1.2 tons of carbon black per day, uses natural gas or biomass particles as fuel, has a thermal efficiency of more than 70%, and is equipped with waste heat recovery for drying and other links.

Dhinacyada kale ee xalka Pyrolussis

The site is 800-1200 square meters with clear divisions; there are 10-15 people, with dedicated personnel for each process, and a technical and quality control team.

Advanced bag dust removal and cyclone dust removal combined with dust capture; recycl and treat pyrolysis tail gas by desulfurization, denitrification, and condensation; wastewater treatment reaches the third-level emission standard for circulation or standard emission.

Qiyaasta ballaaran Qorshaha Waxsoosaarka Dib-u-warshadaynta ee Taayirrada (Kooxda warshadaha)

Daily processing of 20 tons or more of waste tires, large-scale production of high-quality rubber product raw materials, kaarboonka madow, and steel wire, and pyrolysis oil for park energy or external sales.

Qaadashada Qalabka kahor Pyrolysis

Heavy-duty double-shaft shredder (primary)
Heavy-duty double-shaft shredder (primary)

high power, high torque, processing capacity of 6-8 tons per hour, 1-3 cm discharge, sturdy and durable body, suitable for high-intensity continuous operation.

Multi-stage magnetic separation and air separation integrated system
Multi-stage magnetic separation and air separation integrated system

multi-channel magnetic separation ensures high wire recovery rate of over 95%, high purity of over 92%, air separation removes impurities such as fibers, and material flow is automated.

Impact crusher (intermediate)
Impact crusher (intermediate)

crushed to 0.3-1 mm fine powder, output of 4-6 tons per hour, using special wear-resistant materials, low maintenance cost.

Intelligent vibrating screen and airflow classification system
Intelligent vibrating screen and airflow classification system

accurately classify rubber particles, output according to market requirements of multiple specifications, and classification accuracy exceeds 98%.

Pyrolysis iyo kuleylka kuleylka qoto dheer

High-efficiency large-scale pyrolysis furnace group: multiple continuous pyrolysis furnaces in parallel, daily output of 5-8 tons of pyrolysis oil and 3-5 tons of carbon black, advanced heat recovery and automatic control to ensure stable operation.
Carbon black modification and granulation production line: Deep modification and granulation of carbon black to meet the needs of tires and high-end rubber, with strong product competitiveness; pyrolysis oil refining device purification reaches the high-quality standard of fuel oil.

Dhinacyada kale ee xalka Pyrolussis

The site is over 2,000 square meters with scientific planning; 30-50 people with fine division of labor, including R&D and process optimization teams to enhance product added value.

Build a complete “three wastes” treatment system, ultra-low dust emission, deep exhaust purification, zero discharge and recycling of wastewater; introduce clean energy such as solar energy to supplement production and practice green circular development.

Maxaad u doorataa ysx sidii pyrolysis-kaaga pyrolysis-ka?

Maxay Aqoonsiyada Ma haysannaa?

At SUNRISE, CE iyo ISO 9001 certifications are just part of our offerings in this regard. We’ve got a whole slew of other certifications up our sleeve to meet diverse compliance and quality benchmarks as well.

Macmiilad Sawirro jawaab celin ah ee dhirta pyrolysis

pyrolysis recycling equipment.
Pyrolysis furnace

Ugu dhambayntii, our German customers want to know how pyrolysis works in specific production case studies. This can help them decide if this technology is right for them. Let’s take a look at some great examples. Click here to know more.

YSX team can provide you not only the tire reycling solutions, but also e-waste disposal plan like batteries recycling solutions, circuit board recycling solutions, iyo solar panel reycling solutions. Feel free to contact us if you wanna start recycling business.

Nala soo xiriir

    Haddii aad wax dan ah ama aad u baahatid badeecadeena, Kaliya waxaad xor u tahay inaad wax ka dirto weydiiso!

    Magacaaga *

    Shirkaddaada

    Cinwaanka emaylka *

    Lambarka taleefanka

    Qalabka ceeriin *

    Awoodda saacaddii *

    Hordhac kooban mashruucaaga?*

    Boostada kale
    • Kiis
      Sida loo warshadeeyo loo yaqaan 'dib-u-warshadaynta guryaha qorraxda oo leh maalgashi yar oo ka dhaca Kanada
    • Kiis
      1000KHHARKA KHUDBADKA KORH EE KOREA