Závod Pyrolýzy v pneumatike odpadu účinne prevádza odpadové pneumatiky na cenné produkty, ako je pyrolýza olej, čierny, oceľový drôt, a horúci plyn prostredníctvom procesu pyrolýzy. Táto pokročilá technológia recyklácie sa zaoberá nielen rastúcim problémom znečistenia pneumatík, ale tiež vytvára vysoko výnosnú obchodnú príležitosť. Navyše, S rastúcim globálnym dopytom po ekologických riešeniach, Yushunxín Zariadenie na pyrolýzu odpadových pneumatík sa stalo ideálnou voľbou pre udržateľnú recykláciu pneumatík. Let’s explore more details about this powerful waste tyre recycling system.
Aký je pracovný proces pyrolýzy pneumatiky odpadu?
Pneumatiky na vkladanie pneumatík do pneumatiky pyrolýzy
Začnite prípravou pneumatík odpadu do reaktora pneumatického pyrolýzového stroja prostredníctvom automatického podávača. Make sure to load only two-thirds of the reactor’s capacity to ensure smooth and efficient rotation during processing. Akonáhle sú pneumatiky v, Bezpečne zatvorte kŕmne dvere, aby ste začali s procesom konverzie oleja na konverziu oleja.
Zohrejte reaktor a začnite separáciu ropného plynu
Zohrejte reaktor pomocou dostupných palív, ako je uhlie, drevo, zemný plyn, alebo pyrolýza oleja z predchádzajúceho cyklu. Keď teplota dosiahne 100 ° C, Začína sa tvoriť ropa a plyn. Na dosiahnutie najvyššieho výnosu oleja, Udržujte teplotu reaktora medzi 250 ° C a 280 ° C. Systém rozdeľuje v potrubí ťažký olejový plyn a po skvapalnení ho nasmeruje do ťažkej ropnej nádrže. Medzitým, cez kondenzátor pyrolýzy oleja prechádzajú ľahšie oleja, premeňte na tekutinu, a sú uložené. Nepraviteľné plyny sa filtrujú a recyklujú sa späť do pece na výrobu tepla, Zlepšenie palivovej účinnosti.
Ochladzujte reaktor a obnovte
Po dokončení výroby ropy, Nechajte reaktor prirodzene vychladnúť. Keď teplota klesne o 40 ° C, Stroj automaticky vypustí uhlíkovú čiernu do zberného systému. Ak spracováva celé pneumatiky, Počkajte, kým teplota klesne pod 50 ° C a potom pomocou mechanického háku na extrahovanie oceľových vodičov. Tento krok dokončí proces regenerácie uhlíka.
Discharge Treated Exhaust Gas
Any remaining exhaust gas should go through a purification system to remove harmful components. Only discharge the gas once it meets the environmental emission standards, ensuring compliance and workplace safety.
Reset for the Next Pyrolysis Cycle
Before starting the next batch, confirm that all materials have been removed, the reactor has cooled sufficiently, and all safety checks are complete. This preparation is crucial to maintain the long-term performance of the tyre pyrolysis plant and to ensure consistent waste tyre to oil conversion.
What is the usage of final product of waste tire pyrolysis plant?
The waste tire pyrolysis plant has become a profitable and eco-friendly solution for tyre recycling. This process not only reduces environmental pollution but also generates multiple valuable end products that can be widely applied across industries. Here is a breakdown of the four main products generated during the pyrolysis process and their respective market applications:
The pyrolysis process extracts pyrolysis oil, which contains useful compounds such as benzene, toluene, xylene, styrene, dimer pentene, trimethylbenzene, and tetramethylbenzene. These substances are commonly used as chemical raw materials in various industries.
Navyše, this oil serves as a substitute for diesel in steel plants, cement factories, boiler systems, and heavy oil generators. With further distillation, pyrolysis oil can be refined into diesel fuel, making it a high-demand energy product in both industrial and transportation sectors.
The process also produces carbon black, which is primarily used as a reinforcing filler in low-grade rubber manufacturing, including tire production and rubber soles. Navyše, carbon black acts as a pigment for inks and paints.
In its raw form, it can be directly used as solid fuel. Však, with further milling and refining, it can be upgraded into activated carbon, opening up opportunities in filtration, purification, and chemical adsorption markets, where demand continues to grow.
Waste tyres contain embedded spring steel wire, which remains intact during pyrolysis due to the low-temperature, oxygen-free environment. This ensures that the mechanical properties of the steel are preserved.
After separation, this high-quality steel can be resold to metal processing or remelting industries, offering a lucrative return and supporting the circular economy in the metallurgical field.
During pyrolysis, a significant amount of combustible gas is generated. Rather than releasing it, the plant recycles this gas as an internal fuel source for heating the reactor itself. This closed-loop system reduces operational costs and minimizes harmful emissions, improving both energy efficiency and environmental performance.
Waste tire pyrolysis plant price solution
Looking for an affordable and efficient waste tire pyrolysis plant? Whether you’re a small recycler or a large-scale investor, choosing the right capacity and price range is crucial for ROI and long-term stability.
| Kapacita (Tons/Day) | Type | Estimated Price (USD) | Recommended For |
| 1-3 TPD | Batch | $30,000 - $60,000 | Small startups |
| 5-10 TPD | Semi-Continuous | $65,000 - $120,000 | Medium-sized plants, flexible ops |
| 12-20+ TPD | Fully Continuous Line | $130,000 - $300,000+ | Industrial-grade, large-scale |
Tip: Beware of overly cheap offers lacking CE/ISO certifications or proper emission control systems.
In order to further help you know the profit of waste tire pyrolysis plant, we can provide you with profit analysis of 12T/D waste tyre pyrolysis plant.
| Running cost / day | |
| Waste tires | 12T*73USD/T=876USD |
| Heating fuel (Just choose one from the options) |
1）Coal: 0.4T*58USD/T=23USD 2）Fuel oil: 0.4T*364USD/T=146USD 3）Diesel: 0.3T*582USD/T=175USD 4）Natural gas: 150M3*0.33USD/M3=4.9USD |
| Power consumption | 15Kw/h |
| Water consumption | Water is for circulating use, no consumption |
| Required workers | 3 workers per shift * 22USD = 65USD |
| Income / Day | |
| Fuel oil | 4.5T*364USD/T=1637USD |
| Carbon black | 1）selling directly, 3T*73USD/T=218USD 2）grinding, 3T*291USD/T=873USD |
| Steel wire | 1.5T*116USD/T=175USD |
| Daily profit (Use fuel oil for heating and sell carbon black directly) |
1302USD/Day |
What more manufacturers want to know about waste tire pyrolysis plant?
About waste tire pyrolysis, you may have many other things want to know. There are some items commonly asked from our customers- waste tire recyclers for your reference. If you need more information of tire pyrolysis and machines, welcome to inquiry us immediately.
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pyrolýza pneumatík v malom rozsahu
As a waste tire pyrolysis plant manufacturer with 10 years of rich experience, YUSHUNXIN not only can provide high quality waste tyre pyrolysis plant, but also can configure waste tyre pyrolysis plant according to your specific situation to help you arrange the project schedule. And if you need waste tire crushing and separating line, we can also offer for you. Contact us now for a free quote on waste tyre pyrolysis plant.
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