ان تي 24 آڪٽوبر, اسان کي هڪ جرمن گراهڪ بابت هڪ تحقيق ملي آهي فضول ٽائر پائيڪلسس ري سائیکلنگ پلانٽ جرمني ۾. گراهڪ YSX فضول ٽائر بابت وڌيڪ to اڻڻ چاهي ٿو پيلويسس مشينون. ڇاڪاڻ ته جرمني کي ري سائیکلنگ لاء مالي سبسڊي ۽ معزز پيش ڪري ٿو, ۽ جرمني هڪ سال لکين ٽائر پيدا ڪري ٿو, تنهن ڪري انهن وٽ هڪ وڏو فضول ٽائر مئنيجمينٽ مسئلو آهي. پروليسس, جو هڪ فارم وائي, جواب ٿي سگهي ٿو. The client wants to know if pyrolysis technology can be used for tire recovery and how. The following is what we talked about with the German client.
جرمني ۾ ٽائر پيروسسس جي سهولت ڪيئن تعمير ڪجي 3 قدمھ?
The German tire market is huge and is expected to grow at a CAGR of 3.80% during 2024-2032. With sufficient supply of scrap tires as raw materials, our German customers are interested in setting up a tire pyrolysis plant. They asked about the details of setting up a plant to start the business as they are considering using it for scrap tire management and recycling projects. To answer their questions about scrap tire pyrolysis, let’s start with three steps.
preparations for the tire pyrolysis plant
Step 2 to build a tire pyrolysis plant in Germany
Step 3 to build a tyre pyrolysis facility in Germany
ٽائر پائروئلسسز جا پراڊڪٽ ڇا آهن?
ٽائر پيلوسسس پلانٽ لاء پائروليسس فرنس کي ڪئين چونڊجي?
Then we keep discussing with the German client. The client wants to set up a pyrolysis plant to recycle tyres and other rubber waste. They inquire which pyrolysis furnaces are best for their recycling plant.
Actually when choosing a tire pyrolysis furnace, it’s essential to consider different operating modes such as Batch, Semi – continuous, ۽ Fully continuous.
Furnace Performance and Efficiency
Pyrolysis Plant Installation
Tyre pyrolysis machine
Parameters of YUSHUNXIN pyrolysis furnace
| Item | Waste pyrolysis unit | ||
| Equipment type | Batch | Semi-continuous | Fully continuous |
| Raw materials | Rubber tyres, پلاسٽڪ, oil sludge, coal tar, aluminium plastics, etc. | ||
| Structure form | Horizontal rotation | ||
| 24-hour capacity | 100 kg-20 tonnes | 10-20 tonnes | 15-50 tonnes |
| Oil yield From | 30-70 per cent | ||
| Operating pressure | Normal | ||
| Pyrolysis reactor material | Q245/345R, boiler plate, stainless steel | ||
| Thickness of pyrolysis reactor | 14, 16, 18, 20 mm | ||
| Speed of pyrolysis reactor | 0.4 rpm | ||
| Total power | ≤ 30KW | ||
| Cooling mode | Circulating water cooling | ||
| Condenser cooling area | 100 square metres | ||
| Type of transmission | Internal gearing | ||
| وزن جو وزن | Depending on size | ||
Average oil yield in the waste tyre pyrolysis plant featuring with auto-feeder
توهان ٽائر پائروئلسز کي ٽائالسسز کان ڪيترو منافعو بڻائي سگهو ٿا?
The client wants to invest in a tyre-recycling plant now. Therefore, they asked about the profit from tyre pyrolysis recycling. “We wanted to know how much money this recycling production line could make.” This is also a question that most customers are very concerned about. Actually this depends on many things.
Scale of Your Pyrolysis Plant
Pyrolysis Product Prices and Market Demand
ڇا ڪو ڪسٽمائيز اسڪراپ ٽائر پائروئلس حل جو حوالو آهي?
oLet’s differentiate based on processing capacity. The following we’ll provide you with German waste tire pyrolysis recycling production line of different scales for reference. Customers can make adjustments as needed:
Small tire pyrolysis recycling production line proposal (suitable for start-ups or experimental production)
The daily processing volume of waste tires is about 1-2 tons, mainly producing rubber particles, some steel wires, ۽ pyrolysis oil.
Before pyrolysis
Tire shredder
Use a powerful rotating knife roller to crush tire blocks into 1-3 cm pieces, with a power of 15-20 kilowatts and a processing efficiency of 0.8-1.2 tons per hour. There is a simple screening net inside to initially separate large-sized impurities.
Magnetic separator
ڪٽيل مواد جي ڪنٽرول بيلٽ تي رکيل آهي, اهو مضبوط مقناطيسي عزم ذريعي اسٽيل تار کي بحال ڪري ٿو, کان وڌيڪ ڌارين جي ڪارڪردگي سان 90%, ۽ وصولي اسٽيل تار جي پاڪائي وڌي سگهي ٿي 85%.
ٽائر ڪروش
وڌيڪ پرائمري ٿيل مواد کي تبديل ڪري ٿو 0.5-1 ايم ايم ربر فين پاؤڊر, هن جي پنهنجي هوائي ٿڌي نظام کي گرم ڪرڻ ۽ پابند ڪرڻ کان روڪڻ لاء, ۽ هڪ ڪلاڪ جي پيداوار جو 0.5-0.8 tons.
پيلويسس مشين(اختيهي آهن)
پائروليز حل جا ٻيا عنصر
وچب ٽائر ري سائیکلنگ پروڊڪ لائين حل (علائق مارڪيٽ)
فضول ٽائرن جو روزاني پروسيسنگ حجم آهي 5-10 tons, ۽ اعلي معيار جي ربر جا ذرڙا ۽ اعلي معيار ڪاربان ڪاربن ڪاروائي يا اعلي اختتام واري ربر جي پيداوار پيدا ڪئي وئي آهي, ۽ ري سائیکل ٿيل اسٽيل تار وڪرو ڪيو ويندو آهي. پائرووليسس جو تيل صنعتي ايندھن جو معيار پورو ڪري ٿو ۽ جزوي طور تي استعمال يا جزوي طور تي وڪرو ڪيو ويندو آهي.
Before pyrolysis
دوئي محور شارڊر (بنيادي)
مضبوط ٽوڪ شيرس ٽائر بلاڪ, پيداوار آهي 2-5 سي ايم, طاقت آهي 30-50 ڪلوٽٽس, پروسيسنگ ڪارڪردگي آهي 3-4 tons per hour, and it is equipped with overload protection and intelligent monitoring.
Magnetic separation machine
The steel wire is magnetically attracted synchronously during material transmission, and the material is automatically transmitted to the next step after separation. The steel wire recovery rate exceeds 92% and the purity exceeds 90%.
Cone crusher (intermediate)
The primary crushing material is finely crushed to 0.5-2 mm, with a processing capacity of 2-3 tons per hour, and the particle size is controlled by hydraulic adjustment of the discharge port.
Vibrating screen combination machine
The vibrating screen then classifies the rubber particles to ensure that the product particle size is uniform and the quality is excellent, and the classification accuracy rate exceeds 95%.
پيلويسس مشين(اختيهي آهن)
Continuous tire pyrolysis furnace: It produces 1-2 tons of pyrolysis oil and 0.8-1.2 tons of carbon black per day, uses natural gas or biomass particles as fuel, has a thermal efficiency of more than 70%, and is equipped with waste heat recovery for drying and other links.
پائروليز حل جا ٻيا عنصر
Large-scale tire recycling production line plan (industrial cluster)
Daily processing of 20 tons or more of waste tires, large-scale production of high-quality rubber product raw materials, carbon black, and steel wire, and pyrolysis oil for park energy or external sales.
Equipment layout before pyrolysis
Heavy-duty double-shaft shredder (بنيادي)
high power, high torque, processing capacity of 6-8 tons per hour, 1-3 cm discharge, sturdy and durable body, suitable for high-intensity continuous operation.
Multi-stage magnetic separation and air separation integrated system
multi-channel magnetic separation ensures high wire recovery rate of over 95%, high purity of over 92%, air separation removes impurities such as fibers, and material flow is automated.
Impact crusher (intermediate)
crushed to 0.3-1 mm fine powder, output of 4-6 tons per hour, using special wear-resistant materials, low maintenance cost.
Intelligent vibrating screen and airflow classification system
accurately classify rubber particles, output according to market requirements of multiple specifications, and classification accuracy exceeds 98%.
Pyrolysis and deep utilization cluster
High-efficiency large-scale pyrolysis furnace group: multiple continuous pyrolysis furnaces in parallel, daily output of 5-8 tons of pyrolysis oil and 3-5 tons of carbon black, advanced heat recovery and automatic control to ensure stable operation.
Carbon black modification and granulation production line: Deep modification and granulation of carbon black to meet the needs of tires and high-end rubber, with strong product competitiveness; pyrolysis oil refining device purification reaches the high-quality standard of fuel oil.
پائروليز حل جا ٻيا عنصر
ڇو توهان جي پائروسس فرنس سپلائر طور ڇو چونڊيو آهي?
What Qualifications Do We Have?
At SUNRISE, CE ۽ ISO 9001 certifications are just part of our offerings in this regard. We’ve got a whole slew of other certifications up our sleeve to meet diverse compliance and quality benchmarks as well.
Customer feedback pictures of pyrolysis plant
آخرڪار, our German customers want to know how pyrolysis works in specific production case studies. This can help them decide if this technology is right for them. Let’s take a look at some great examples. Click here to know more.
YSX team can provide you not only the tire reycling solutions, but also e-waste disposal plan like بيٽريز ري سائیکلنگ حل, سرڪٽ بورڊ ري سائیکلنگ حل, ۽ شمسي پينل ٻيهر حل ڪرڻ حل. جيڪڏهن توهان تجليسنگ ڪاروبار شروع ڪرڻ چاهيندا ته اسان سان رابطو ڪرڻ لاء آزاد محسوس ڪيو.
اسان سان رابطو ڪريو
