Planta di Pyrolisis di Plastik di desperdisio

Kontenido

Segun ku polushon di plèstik mundial ta sigui intensifiká ., hopi pais i industria ta buskando solushonnan di resiklahe mas efisiente .. Metodonan di reciclahe mecanico tradicional hopi biaha ta lucha cu asuntonan manera degradacion di plastic ., kontaminashon, e kompleksidat di sorteo di materialnan miksto .. E limitashonnan aki ta redusí efisiensia di resiklahe i kalidat di produkto .. Den kontesta ., teknologia di pirolisis a surgi komo un alternativa prometedor .. E método di resiklahe kímiko avansá aki ta pèrmití industrianan pa deskomponé plèstiknan di desperdisio termikamente den un temperatura haltu, ambiente liber di oksígeno. Pa medio di e proceso aki ., kompanianan por kombertí desperdisio di plèstik den produktonan di balor haltu manera fuel oil ., gas kombustibel, e karbon pretu .. Dor di ofresé un manera mas limpi i mas efisiente pa utilidat desperdisio di plèstik ., pirolisis ta duna un solushon sostenibel pa rekuperashon di rekurso i protekshon di medio ambiente ..

Ki tipo di plèstik ta adekuá pa resiklahe di pirolisis .?

Algun plastic ampliamente uza ta ofrece un potencial excelente pa produccion di fuel oil pa medio di pirolisis debi na nan rendimento halto di azeta .. Komprondementu di e karakterístikanan i aplikashonnan típiko di e plèstiknan aki por yuda e resikladónan identifiká materialnan balioso.

Polietileno . (PE) — incluyendo ambos polietileno di densidad halto . (HDPE) e polietileno di densidad abou . (LDPE) — ta un di e tiponan di plastic mas comun den bida diario .. E ta wòrdu hañá frekuentemente den saku di plèstik ., bòter, e pelíkulanan di empaketa. PE ta konosí pa su kontenido di energia haltu i kapasidat fuerte di produsimentu di zeta durante pirolisis ..
Polipropileno (PP) ta un otro plèstik balioso ku ta wòrdu usá den un variedat di produktonan manera kònteiner di kuminda ., tapa di bòter, e komponentenan den e industria di outomobil .. Su struktura molekular ta permití esaki kibra efisientemente bou di kalor ., resultando den un rendimento halto di azeta di pirolisis ..
Polistireno (PS), komunmente mira den empaketamentu di foam, esenarionan desechabel, i materialnan di isolashon ., tambe ta performá bon den pirolisis .. E ta deskomponé fásilmente i ta generá un kantidat signifikante di zeta líkido ..
Akrilonril-ta-estilo-buiten (ABS) ta un duru, plèstik duradero ku hopi biaha ta wòrdu usá den bibiendanan di aparato elektróniko ., ko’i hunga, e piezanan di auto .. Apesar di su struktura komposito ., ABS ta entregá un bon rendimentu di zeta ora ta prosesá bou di kondishonnan di pirolisis korekto.

Nota: Plasticnan cu ta contene cantidadnan halto di oxigeno .(O) e klor(Cl) no ta adekuá pa pirolisis .. E dos supstansianan aki ta trese riesgo pa mashin di pyrolisis di plèstik ., kalidat di aire, e seguridat di trahadó.

Peligernan di PVC di Pirolisá (Kloro di Polivinil)

PVC ta contene un nivel halto di cloro .. Durante e proseso di pirolisis ., e ta libera cloruro di hidrogeno . (HCl) gas—un supstansia korosivo ku ta daña ekipo ., ta kontaminá e medio ambiente, e ta pone salud di trahadornan den peliger ..

Asta si zeta ta wòrdu produsí for di PVC ., ta keda contamina cu cloro .. Kimando azeta asina por libera dioxinanan ., ku ta altamente tóksiko i karsinogéniko ., haciendo menasanan grave ambiental y pa salud di salud ..

BESTIA DI KAS (Polietileno Tereftalato) Ofresé Balor abou den Pirolisis

PET no ta un materia prima adecua pa pirolisis pasobra e ta duna masha poco azeta .. Na lugá di, e proseso ta produsí mayoria biaha den polvo ., residuo di kalidat abou ku balor limitá di merkado ..

Ademas, e oksígeno den struktura kímiko di PET . (C₁₀H₈O2)ₙ ta reakshoná ku e gasnan inflamabel durante pirolisis ., aumentando e riesgo di explosion ..

Kiko ta e proseso di pyrolisis di plèstik di desperdisio?

Pretratamentu efisiente Perkurá pa Salida di Pirolisis di Kalidat

Promé ku e proseso di pirolisis kuminsá, pretratamentu korekto di desperdisio di plèstik ta esensial pa mehorá efisiensia i kalidat di produkto ..

Klasifikashon i screening .: Operadornan mester sorteá promé plèstik di desperdisio pa tipo .. E paso aki ta kita materialnan manera PVC i PET ku no ta adekuá pa pirolisis i ta yuda redusí e riesgo di emishon òf kontaminashon dañino ..
Limpiesa i seku: Porkeria, humedat, e impuresanan di superficie mester wordo elimina pa evita reaccionnan kimico indesea durante calefaccion ..
Aplastamentu i pulverisashon .: Despues ta aplasta plastic den uniform ., tamañonan di partikulo manehabel pa sigurá asta keintamentu i mihó kombershon durante pirolisis ..

Pyrolisis Kontrolá ta kombertí Plástiknan den Produktonan Valioso

E núkleo di e proseso di resiklahe ta sinta den e deskomposishon termal di polímeronan di plèstik bou di kondishonnan kontrolá.

deskomposishon di kalentamentu: Den un ambiente liber di oksígeno òf ku tiki oksigeno ., plasticnan pretrata ta wordo calenta gradualmente na temperaturanan entre 300°C y 900°C .. Y esaki ta pone cu e cadenanan di polimer largo ta kibra den moleculenan di hidrocarburo mas chikito ..
Kontrol di reakshon: Por ahusta e temperatura ., tasa di keintamentu, e tempu di retenshon ., operadónan por optimalisá tantu e kantidat komo kalidat di e produktonan di pirolisis final ., inkluso oil di fuel i pretu di karbon ..

Kolekshon di Produkto efisiente ta Maksimisá Utilisashon di Rekurso

After decomposition, the pyrolysis system shifts focus to condensing and separating useful products from the gas stream.

Gas condensation: The hot vapor is cooled using a condensation system to recover high-value liquid fuel oil.
Carbon black collection: Solid residues from the reaction are mainly carbon black, which can be repurposed in the manufacturing of rubber, plastic, pigment, or ink.
Combustible gas utilization: The remaining uncondensed gas is flammable and can be recycled back into the heating system to reduce external energy usage.

Environmental Management Ensures Sustainable Operation

Sustainability is a priority, and effective environmental controls are integrated throughout the pyrolysis system.

Gas purification: Harmful components in the exhaust gases are filtered through deacidification, dust removal, and adsorption units to meet environmental emission standards.
Wastewater treatment: Any wastewater generated is properly treated using filtration or chemical processes before discharge, preventing soil or water pollution.

Technical parameters of plastic pyrolysis plant

Models	Batch Type	Semi-Continuous Type	Continuous Type
Unit Capacity	5-20 Tons/day	15-25 Tons/day	20-70 Tons/day
Feedstock Size	≤1600mm	≤100mm	≤80mm
Feedstock Pretreatment		Need to be pre-processed by shredder or grinder to the appropriate size	Need to be pre-processed by shredder or grinder to the appropriate size
PLC	Optional	Optional	Equipped with
Reactor Cooling Time	3-12 hours	3-5 hours	0
Poder	12-25 kW/h	15-30 kW/h	50 kW/h
Maintenance Period	1 day	7-10 days	45-60 days

What is the waste plastic pyrolysis plant price?

Generally, the price of the system of recycling waste plastic is not fixed. Because it depends on your capacity, equipment types, project design, etc. The plastic pyrolysis system costs range from $80,000 pa $400,000.

$80,000-$250,000 basic plastic pyrolysis system

For $80,000-$250,000 budget, you can choose to only buy a basic plastic pyrolysis system, which consists of feedstock pretreatment system (shredder, dryer), pyrolysis reactor (batch type), condensation system (cooling tower, oil-water separator), oil storage tank, gas recycling and purification system, basic emission treatment (dust collector, water spray) and control cabinet (semi-automatic).

$180,000-$300,000 upgrading design of plastic pyrolysis plant

With $180,000-$300,000, we can offer you an upgrading design of automatic feeding system, continuous pyrolysis reactor, multi-stage condensing system, oil-gas separator & storage units, dedusting system (spray tower + activated carbon), cooling tower, full control system (PLC, sensors, remote control), with an output of 15-25 t/d.

$300,000 pa $400,000 continuous waste plastic pyrolysis plant

With cost of $300,000 pa $400,000 or more, you can setup a waste plastic pyrolysis plant with the whole process. Including fully continuous feeding & discharging system, high-efficiency pyrolysis reactor with insulation, advanced oil-gas condensation & separation unit, gas purification and full recycling system, complete flue gas treatment system (spray tower, neutralizer, activated carbon), heat recovery system, intelligent control room (SCADA/PLC). The largest capacity can reach recycle 20-70 tons of waste plastic per day.

Can we recycle something from other waste? The answer is yes. As a professional e-waste bussiness provider, there are also many other waste recycling systems for you. Such as waste tyre recycling plan, waste tire pyrolysis plant, solar panel disposal line, etc. If you have any other requirements, welcome to contact us for your own e-waste recycling line now!