Zinyalala Sludge Pyrolysis Solution

Zamkati

Kutaya zinyalala sikulinso vuto la kutaya—ndi gwero lobisika la zinthu zamtengo wapatali. Zomera zamakono za pyrolysis zimatha kusintha matope kukhala mafuta amtengo wapatali, gasi, ndi zinthu za carbon, kusandutsa zinyalala kukhala phindu. Kaya za mafakitale, masepala, kapena kugwiritsa ntchito mankhwala, zomera izi kupereka osati ndalama ndalama ndi kutsatira malamulo komanso zongowonjezwdwa m'badwo, kuthandiza mabizinesi kukulitsa ndalama pomwe akukhala ochezeka. Koma mmene kuchitira zinyalala sludge? Titha kukupatsirani mayankho pazosankha zanu.

Kodi Njira ya Waste Sludge Pyrolysis ndi Chiyani?

Dongosolo la zinyalala la pyrolysis limasintha matope okhala ndi chinyezi chambiri kukhala mafuta, zinthu za carbon, ndi gasi woyera. Kuchiza koyenera komanso kuwongolera bwino kwa kuyanika ndi pyrolysis ndikofunikira kuti zitsimikizire bwino komanso kuti zinthu zili bwino..

Kutaya madzi m'thupi - Makina Otsitsa Drum a Rotary

Gawo loyamba limachotsa madzi ochulukirapo pamatope. Dothi loyamba limalowa m'makina ochotsa madzi ozungulira ng'oma kuti achotse madzi ochulukirapo. Ng'oma imazungulira mosalekeza pomwe zowonera zamkati ndi mphamvu zimalekanitsa zolimba ndi zakumwa. Njirayi imachepetsa chinyezi kuchokera 80% ku mozungulira 60%, kupanga chakudya chokhazikika cha gawo lotsatira. Chifukwa makina amagwira ntchito mosalekeza, imanyamula mabuku akuluakulu popanda kusokoneza. Kuthamanga kwa ng'oma kosinthika ndi kupanikizika zimalola ogwiritsa ntchito kukhathamiritsa magwiridwe antchito potengera makulidwe a matope. Kutaya madzi m'thupi moyenera kumachepetsa kugwiritsa ntchito mphamvu panthawi yowumitsa ndikulepheretsa kuti zinthu ziwonjezeke.

Kuyanika - Chowumitsa Drum cha Rotary

Pambuyo kuthirira, matope amasunthira mu chowumitsira ng'oma yozungulira kuti muchepetse chinyezi. Chowumitsira chimagwiritsa ntchito mpweya wotentha wa 120-150 ° C kuti madzi asungunuke pamene ng'oma yozungulira ikukwera., amabalalitsa, ndi kutenthetsa zinthu mofanana. Nthawi yogona nthawi zambiri imakhala kuyambira mphindi 20 mpaka 40, kutengera chinyezi. Izi amachepetsa milingo madzi kuchokera 60% ku apa 10%, kukonza sludge kuti igwire bwino ntchito ya pyrolysis. Kuyenda kwa mpweya wokhazikika, kutentha kolamulidwa, ndi kudyetsa mosalekeza kuonetsetsa kuyanika yunifolomu, kupewa kutenthedwa, ndi kusunga khalidwe la organic zigawo zikuluzikulu.

Pyrolysis - Njira Yopitilira Pyrolysis

Pomaliza, Dothi louma limalowa mu riyakitala yotsekedwa ya pyrolysis ndikutentha mpaka 400-600 ° C pamalo opanda mpweya.. Pa kutentha uku, organic mankhwala amasweka mofulumira kukhala nthunzi wamafuta, syngas, ndi carbon yolimba. The matope amakhala mu riyakitala kwa mphindi 30-60, kulola kusweka kwathunthu ndi volatilization. Kutentha kosalunjika ndi masamba ozungulira amkati amatsimikizira kugawa kwa kutentha. Gawo la syngas amabwerera ngati mafuta oyaka, kuchepetsa kugwiritsa ntchito mphamvu, pamene mpweya wotsala ndi mpweya wamafuta umasunthira ku condenser kuti ubwezeretse.

Ndi Zinthu Ziti Zamtengo Wapatali Zomwe Mungapeze kuchokera ku Waste Sludge Pyrolysis?

Waste sludge pyrolysis imapanga zinthu zambiri zamalonda. Kutulutsa kulikonse kumakhala ndi phindu lazachuma, kulola mabizinesi kubweza ndalama ndi kupanga phindu pomwe akusunga kutsata chilengedwe.

Mafuta

Pyrolysis imapanga mafuta amadzimadzi ochuluka kwambiri. Mafutawa amatha kukhala ngati mafuta m'maboiler amafuta am'mafakitale kapena ngati zopangira zopangira mankhwala. Zokolola zodziwika bwino zimayambira 15-25% ya kulemera kwa matope owuma.

Syngas

Syngas ili ndi haidrojeni, methane, ndi carbon monoxide. Zomera zimatha kuziwotcha pamalowo kuti zipange magetsi kapena kutentha. Syngas imapanga 20-30% ya matope omwe amalowetsamo, kupereka mphamvu zokwanira.

Kaboni Wolimba (Char)

Char ali ndi ntchito pomanga, kupanga feteleza, kapena ngati activated carbon precursor. Zokolola zimafika 30-40%, kutengera kapangidwe ka sludge. Mpweya wolimba uwu umapereka ndalama kwa nthawi yaitali.

Momwe Mungabwezerenso Ndalama Zanu Mwachangu kuchokera ku Waste Sludge Pyrolysis Plant?

Nthawi yobweza chomera cha sludge pyrolysis imatengera kuchuluka kwa mbewu, mtengo wazinthu, ndi ndalama zogwirira ntchito tsiku ndi tsiku. Ndi kukhazikika kwa matope komanso kugulitsa kosasintha kwazinthu, osunga ndalama ambiri amapeza ndalama zawo zoyambira mwachangu kuposa njira zochitira zinyalala zachikhalidwe.

Investment Cost Overview

A wathunthu sludge pyrolysis chomera mtengo pakati $120,000 ndi $650,000, kutengera mphamvu, mlingo wa automation, ndi dongosolo la kuyeretsa gasi. Zomera zing'onozing'ono zokhala ndi matani 3-5 pa tsiku zimakhala kumapeto kwenikweni, pamene 10-15 matani / tsiku machitidwe opitirira amawononga ndalama zambiri chifukwa chapamwamba kwambiri komanso kubwezeretsa mphamvu.

Nthawi yobwezera

Ogulitsa ambiri amabweza ndalama m'miyezi 12-18. Zomera zimapanga ndalama zambiri kuchokera ku mafuta a pyrolysis, kaboni, ndi syngas. Nthawi yomweyo, makampani amachotsa chindapusa chotaya zinyalala komanso zilango zamadzi onyansa, zomwe nthawi zambiri zimakhala 20-30% ya ndalama zotayira zinyalala pachaka.

Ndalama & Ndalama

Tsiku lililonse linanena bungwe 5-10 matani/tsiku chomera zambiri zikuphatikizapo:

15mafuta - 25%., zomwe zimagulitsidwa pamitengo yopikisana yamafuta akumafakitale
20- 30% ya ndalama, amagwiritsidwa ntchito mkati kuti achepetse ndalama zotenthetsera
30- 40% carbon, oyenera kumanga, kukonzanso nthaka, kapena kutsegula

Zonse, ogwira ntchito atha kupeza $300–900 pa tani imodzi yamatope oyeretsedwa, kutengera misika yakumaloko. Kuchepetsa mtengo wa kutaya ndi mphamvu kumathandizira ROI ndikupanga pyrolysis kukhala yopindulitsa kwanthawi yayitali..

Kodi Makina a Waste Sludge Pyrolysis amakumana bwanji ndi Miyezo ya Emission?

Kutsata malamulo ndikofunikira pa sludge pyrolysis. Makina amakono amatenga njira zoyeretsera ndi kuwongolera gasi kuti achepetse zowononga, kuwonetsetsa kuti miyezo yotulutsa mpweya ikukwaniritsidwa popanda kusokoneza magwiridwe antchito.

Gasi Scrubbing Systems

Mpweya wa chitoliro umadutsa muzotsuka ndi zosefera, kuchotsa mpweya wa acidic ndi ma particulates. Izi zimatsitsa SOx, NOx, ndi kuchuluka kwa fumbi kuti zigwirizane ndi miyezo ya chilengedwe. Ndipo tili ndi zida zaukadaulo, monga nsanja zopopera komanso mabokosi otsatsa kaboni.

Kutentha ndi Kuwongolera Malo okhala

Kusunga kutentha kwa pyrolysis ndi nthawi yokhalamo gasi kumalepheretsa kuyaka kosakwanira. Izi zimapangitsa kuti pakhale mpweya wochepa wa zinthu zosakhazikika za organic (VOCs) ndi kuchepetsa kuwononga chilengedwe.

Kuwunika mosalekeza

Zomverera zimayang'anira mpweya wotulutsa mu nthawi yeniyeni. Zosintha zokha zimasunga mbewu mkati mwa malire ovomerezeka, kuchepetsa chiopsezo chowongolera ndikuwonjezera chitetezo chantchito.

Mayankho a Waste Sludge Treatment for Production, Mining & Masamba a Mafuta

Mafakitale osiyanasiyana amapanga matope okhala ndi mitundu yosiyanasiyana. Tekinoloje ya pyrolysis imagwirizana ndi izi, kupereka mayankho ogwira mtima popanga, migodi, ndi ntchito m'munda wamafuta pomwe akusandutsa zinyalala kukhala zida zamtengo wapatali.

Zomera zopanga kupanga zimatulutsa matope kuchokera ku makina opangira mankhwala, utoto wa nsalu, kupanga mapepala, ndi kukonza chakudya. Dothi ili nthawi zambiri limakhala ndi organics, ulusi, mafuta, ndi zotsalira za mankhwala. Pyrolysis imakhazikitsa zinthu izi ndikuzisintha kukhala mphamvu zogwiritsidwa ntchito. Njirayi imachepetsa kuchuluka kwa zinyalala ndi 60-70%, zomwe zimachepetsa kwambiri ndalama zotayira. Mafakitole amatha kugwiritsanso ntchito mafuta a pyrolysis m'ma boilers kapena kugulitsa ngati mafuta aku mafakitale. Panthawiyi, char imatha kukhala ngati mafuta olimba kapena kuwonjezeredwa kuzinthu zomangira. Izi zimapanga dongosolo lozungulira komanso lokhazikika loyendetsa zinyalala.

Ntchito zamigodi zimapanga matope okhala ndi mchere wabwino, organic zotsalira, zitsulo zolemera, ndi mankhwala oyandama. Njira zachikhalidwe zotayira zimawononga ndalama zambiri ndipo zimapangitsa kuti pakhale ngozi zanthawi yayitali. Pyrolysis imapereka njira ina yoyeretsera pophwanya ma organic compounds ndikuchepetsa kawopsedwe ka matope. Njirayi imapanga ma syngas kuti azitenthetsera pamalopo komanso char kuti agwiritse ntchito zitsulo. Pyrolyzed Charl ingathandizenso kukonza nthaka mozungulira malo opangira migodi chifukwa imakhazikika pazitsulo zolemera.. Ndi kuchepa kwa zinyalala voliyumu ndi kupezanso mphamvu, makampani amigodi amawongolera kutsata kwachilengedwe komanso magwiridwe antchito.

Malo opangira mafuta amakhala ndi ma hydrocarbons, pobowola madzi, parafini, ndi particles olimba. Dothi lamtundu uwu limabweretsa zoopsa zambiri zachilengedwe komanso momwe angagwiritsire ntchito. Pyrolysis imapezanso 15-25% yamafuta osakanizika, zomwe zitha kugwiritsidwanso ntchito pobowola kapena kuyengedwa kwamafuta akumafakitale. Syngas imathandizira makina otenthetsera chomera, kuchepetsa kugwiritsa ntchito mphamvu. Mpweya wotsalira wokhazikika umakhala wotetezeka, mankhwala otsika kawopsedwe oyenera kumanga kapena kusakaniza mafuta. Chifukwa pyrolysis imachotsa ma hydrocarboni owopsa ndikuchepetsa zinyalala, makampani amafuta amakwaniritsa kutsata malamulo ndikuchepetsa mtengo wamankhwala pomwe akupezanso mphamvu zamphamvu.

Komanso, zinyalala sludge pyrolysis solution, Tithanso kukupatsirani njira zambiri zotayira zinyalala. Monga zinyalala tayala pyrolysis chomera, zinyalala pulasitiki pyrolysis mzere, ndi. Takulandilani kuti mutiuze za dongosolo lanu la e-waste recycling nthawi yomweyo.