Jinsi ya kuweka mmea wa kuchakata betri ya 1TPH huko Uholanzi?

Jinsi ya kuweka mmea wa kuchakata betri ya 1TPH huko Uholanzi?

Sera ya kuchakata betri ya Uholanzi lazima ujue

Uholanzi, kiongozi katika mazoea ya uchumi wa mviringo, inasisitiza kanuni ngumu ili kuhakikisha Kusindika kwa betri ya lithiamu endelevu. Sera muhimu ni pamoja na:

Watengenezaji/waagizaji lazima wafadhili kuchakata. Adhabu zisizo za kufuata hufikia € 900,000 au 10% ya mauzo ya kila mwaka.

Uponaji wa lazima wa 50% lithiamu na 95% Cobalt kutoka kwa betri zilizosindika na 2025.

Kusafirisha betri ambazo hazijatibiwa ni marufuku; Usindikaji wote lazima kutokea ndani.

Michakato ya kuchakata tena lazima itoe ≤50% iliyolingana na madini ya bikira (Kwa Sheria ya hali ya hewa ya Uholanzi).

Kibali cha Mazingira ya Vlarem (Jamii ya matibabu ya taka).
ISO 14001 Uthibitisho wa Usimamizi wa Mazingira.

Jinsi vifaa vya kuchakata YSX vinasaidia kujenga mmea wa kuchakata betri ya 1TPH

Ubunifu wa timu ya YSX ya kawaida, Mifumo inayofuata ya EU iliyoundwa na viwango vya Uholanzi. Hivi ndivyo vifaa vyetu vinavyoelekeza mmea wako wa 1TPH:

Kutoa betri za lithiamu

Chumba cha kutokwa kikamilifu

Kabla ya kusindika betri za lithiamu-ion, Tunashauri utumie bafu za maji ya chumvi (5% NaCl) Ili kumwaga nguvu ya mabaki (0-2V) katika 24 masaa. Ubunifu wa ushahidi wa mlipuko hukutana na eneo la Atex 1 Viwango vya usalama. Ikiwa una maswali yoyote, welcome to consult our engineers for details related to lithium battery discharge.
Fully Automated Discharge Chamber

Kugawa betri za chakavu

The role of circuit board crusher in circuit board recycling

YSX Dual-Shaft Shredder

Shredding machine reduces batteries to 10cm×4cm pieces (Stage 1) and further to 3-4cm×2cm (Stage 2). Nitrogen-inerted to prevent thermal runaway.
Throughput: 1.2 tons/hour (10% buffer capacity).

Kukausha kwa joto la chini kwa betri za lithiamu-ion

Kukausha kwa joto la chini kwa betri za lithiamu-ion

YSX Rotary Volatilization Furnace: Heats shredded battery material to 120-150°C for 3–5 minutes.

Evaporates electrolytes (DMC, EC) and moisture, leaving:Metal shells
Copper/aluminum foils
Black mass (Li, Co, Ni, Mn oxides)
Plastic diaphragms

Vapor recovery: Condensed electrolytes are stored in 316L stainless steel tanks.

Low temperature drying of spent lithium-ion batteries

Betri za joto za kiwango cha juu cha pyrolysis lithiamu

Pyrolysis Technology: An Overview

High-Temperature Pyrolysis

YSX Oxygen-Free Pyrolysis Reactor:
Operates at 600–700°C to decompose binders (PVDF) and carbonize residues. Boosts batteries’ black mass purity by 4–5% (critical for hydrometallurgical refining).
Energy-saving: Self-powered by syngas (CH₄, H₂) from the process.

Usafirishaji wa screw-baridi ya maji

Usafirishaji wa screw-baridi ya maji

Cools materials from 700°C to <60°C in 15 minutes. Prevents oxidation of lithium compounds.

Mchakato wa uchunguzi

Electrostatic-sorting

Mchakato wa uchunguzi

YSX Vibrating Sieve + Eddy Current Separator:
Sieve: Separates black mass powder (<2mm) from larger metal/plastic fragments.
Eddy Current: Recovers 98% aluminum foil (purity >99%).
Budget-Friendly Option: Replace pulse dust collectors with YSX Cyclone Dust Removal (captures 85% particles >10μm).

Kile utapata kutoka kwa betri za LI zilizosindika tena

 

Output Yield (1tph) Applications
Liquid Electrolyte 50–70 kg Re – refined for new batteries
Black Mass 400–450 kg Extracts Li₂CO₃, CoSO₄, NiSO₄
Aluminum Foil 120–150 kg Sold to smelters (€1,500/ton)
Copper Foil 80–100 kg Electronics industry (€6,000/ton)
Plastic Diaphragms 50–70 kg Incineration for energy recovery
Lithium Compounds 25–30 kg Cathode material production

Kwa nini uchague vifaa vya kuchakata YSX

Constructing a 1tph lithium battery recycling plant in the Netherlands demands cutting-edge technology and strict regulatory compliance. YSX’s integrated solutions ensure:

  • 1

    High Recovery Rates: 95% Li/Co extraction.

  • 2

    Low Operational Risk: ATEX-certified safety systems.

  • 3

    Fast ROI: Leverage Dutch government grants (up to 30% subsidy).

With YSX, you gain a partner committed to sustainability and profitability. Contact us today to receive a customized plant blueprint and step-by-step permit guidance. Send us email to get quotation for lithium-ion battery recycling.

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