Billige kleine Reifenpyrolyselösung in Singapur

Billige kleine Reifenpyrolyselösung in Singapur

Immer mehr Reifenrecycler verarbeiten Abfallreifen hinein verkaufte Materialien Und Verkauf ihnen. Es gibt bereits professionell Abfall -Reifenrecyclinglinien auf dem Markt. Abfallreifen -Recyclingsysteme variieren je nach Kapazität im Design. Dies wirkt sich auf die Auslastung der Region aus, kosten, Arbeit, usw. Before purchasing a tire recycling line, we’d love to help you confirm your output. How about a processing capacity of 200 kg/h? On 7 October 2023, a customer from Singapore inquired us.

Here are the details of our communication on this case.

I’m dealing with scrapped car tires as my raw material and aiming for a tire recycling processing line with a production capacity of 200 kg/hour. I’m wondering which equipment and production line would be the most suitable for this. Also, I’d like to know about its design.

The Customer, Zyra

YUSHUNXIN: If you want to process 200kg of waste tires per hour, we can recommend you to choose our waste tire refining production line. It is an option for operating a small tire recycling production line.

There are two reasons: Erste, Produktproduktionsleitungen für kleine Abfallreifen haben normalerweise a Niedrigere anfängliche Investitionskosten, während Sie das Öl in den Reifen bei einer höheren Ölausbeute wiederherstellen können. Es kann den Produktionsbedarf erfüllen, ohne überschüssige Geräte oder Ressourcenverschwendung zu verursachen.

Auf der anderen Seite, Kleine Geräte sind normalerweise mehr so ​​konzipiert, dass sie mehr sind kompakt und einfach, mehr flexibel zu bedienen, und hat normalerweise niedrigere Wartungskosten, Dies ist für begrenzte Raum- oder Start-up-Unternehmen geeignet.

Wie zu Design 200KG/H -Reifenpyrolyse -Produktionslinie

Es besteht normalerweise aus einem Reifen Shredding -Maschine, A Pyrolysereaktor, A Oberflächenkondensator zum Abkühlen und Verbrauch der Pyrolysegase, um flüssige Produkte zu erhalten (wie Pyrolyseöl), A Gasreinigung und Sammelsystem, und a Rückstandshandhabungssystem für den soliden Rückstand (wie Carbonschwarz) nach der Pyrolyse links. Kontaktieren Sie uns jederzeit, we’ll customize the pyrolysis solution for you.

How to Design Tire Pyrolysis Production Line

Was ist das Design Einer 200 kg/h -Reifenpyrolyseproduktionslinie

Es besteht normalerweise aus einem Reifen Shredding -Maschine, A Pyrolysereaktor, A Oberflächenkondensator zum Abkühlen und Verbrauch der Pyrolysegase, um flüssige Produkte zu erhalten (wie Pyrolyseöl), A Gasreinigung und Sammelsystem, und a Rückstandshandhabungssystem für den soliden Rückstand (wie Carbonschwarz) nach der Pyrolyse links. Kontaktieren Sie uns jederzeit, we’ll customize the pyrolysis solution for you.

small pyrolysis machine

Der Gebietsanforderung von 200 kg/h Reifenpyrolyse -Produktionsliniensystem

Der Gebietsanforderung von 200 kg/h Reifenpyrolyse -Produktionsliniensystem

After knowing about the design, the customer in Singapore noticed the space requirements of the tire pyrolysis recycling line. He wanted to know if the workshop could accommodate a 200kg/h Reifenpyrolyseproduktionslinie?
Generally speaking, a 200kg/h tire pyrolysis production line includes equipment, operating space, material storage and transportation channels, usw., and usually requires a workshop area of ​​more than 500M2. Here is a detailed layout plan:

This area is dedicated to receiving and preparing the used tires before they enter the pyrolysis process. It should be located near the entrance of the workshop for easy access and unloading of raw materials. The Tire Shredding Machine, which is about 4m long, 2m wide, and 2.5m high, can be placed here. Considering the need for operating space around the machine and a small storage area for the incoming tires, this section would occupy approximately 100m². The shredded tires can then be transported to the next stage via a conveyor system.

The heart of the production line, the Pyrolysis Reactor, is a crucial piece of equipment. Given its size and the associated safety requirements, it needs a dedicated and well-ventilated space. The reactor, which has a volume of around 5 – 10 cubic meters and may be approximately 3m in diameter and 4m in height, should be placed in the center of this area. Sufficient clearance of about 2 – 3m should be maintained around the reactor for maintenance and inspection purposes. This area, including the reactor and its surrounding space, would take up around 150m².

The heart of the production line, the Pyrolysis Reactor, is a crucial piece of equipment. Given its size and the associated safety requirements, it needs a dedicated and well-ventilated space. The reactor, which has a volume of around 5 – 10 cubic meters and may be approximately 3m in diameter and 4m in height, should be placed in the center of this area. Sufficient clearance of about 2 – 3m should be maintained around the reactor for maintenance and inspection purposes. This area, including the reactor and its surrounding space, would take up around 150m².

The Carbon Black Separator, which uses a combination of mechanical screening and air classification and has a footprint of about 2m long, 1.5m wide, and 2m high, is located in this area. After separation, the carbon black is stored in a dedicated storage tank. The storage tank, with a volume of 3 – 6 cubic meters, would need an area of around 10m². Considering the operating space for the separator and the storage area, this section would occupy about 50m².

The Gas Purification System, which is designed to treat the noncondensable gas, is placed in this area. The system, depending on its complexity and components, may occupy an area of around 60m². This area should be well-ventilated and have proper connections to the other parts of the production line to handle the gas flow.

The Oil Storage Tank, with a capacity of at least 5 – 10 cubic meters and dimensions of approximately 3m long, 2m wide, and 2.5m high, is located in this area. Adequate space should be provided for the tank and the associated piping and pumping equipment. This area, including the tank and its surroundings, would take up about 70m².

The Feedstock Conveyor System, which transports the shredded tires from the shredding area to the reactor, runs through the workshop. The conveyor, which may be about 10m long and 0.8m wide, along with its supporting structures and motors, would require an area of approximately 20m². Zusätzlich, there should be space for forklifts or other material handling equipment to move around the workshop, which would add another 30m² to this area.

This area is dedicated to receiving and preparing the used tires before they enter the pyrolysis process. It should be located near the entrance of the workshop for easy access and unloading of raw materials. The Tire Shredding Machine, which is about 4m long, 2m wide, and 2.5m high, can be placed here. Considering the need for operating space around the machine and a small storage area for the incoming tires, this section would occupy approximately 100m². The shredded tires can then be transported to the next stage via a conveyor system.

The heart of the production line, the Pyrolysis Reactor, is a crucial piece of equipment. Given its size and the associated safety requirements, it needs a dedicated and well-ventilated space. The reactor, which has a volume of around 5 – 10 cubic meters and may be approximately 3m in diameter and 4m in height, should be placed in the center of this area. Sufficient clearance of about 2 – 3m should be maintained around the reactor for maintenance and inspection purposes. This area, including the reactor and its surrounding space, would take up around 150m².

The heart of the production line, the Pyrolysis Reactor, is a crucial piece of equipment. Given its size and the associated safety requirements, it needs a dedicated and well-ventilated space. The reactor, which has a volume of around 5 – 10 cubic meters and may be approximately 3m in diameter and 4m in height, should be placed in the center of this area. Sufficient clearance of about 2 – 3m should be maintained around the reactor for maintenance and inspection purposes. This area, including the reactor and its surrounding space, would take up around 150m².

The Carbon Black Separator, which uses a combination of mechanical screening and air classification and has a footprint of about 2m long, 1.5m wide, and 2m high, is located in this area. After separation, the carbon black is stored in a dedicated storage tank. The storage tank, with a volume of 3 – 6 cubic meters, would need an area of around 10m². Considering the operating space for the separator and the storage area, this section would occupy about 50m².

The Gas Purification System, which is designed to treat the noncondensable gas, is placed in this area. The system, depending on its complexity and components, may occupy an area of around 60m². This area should be well-ventilated and have proper connections to the other parts of the production line to handle the gas flow.

The Oil Storage Tank, with a capacity of at least 5 – 10 cubic meters and dimensions of approximately 3m long, 2m wide, and 2.5m high, is located in this area. Adequate space should be provided for the tank and the associated piping and pumping equipment. This area, including the tank and its surroundings, would take up about 70m².

The Feedstock Conveyor System, which transports the shredded tires from the shredding area to the reactor, runs through the workshop. The conveyor, which may be about 10m long and 0.8m wide, along with its supporting structures and motors, would require an area of approximately 20m². Zusätzlich, there should be space for forklifts or other material handling equipment to move around the workshop, which would add another 30m² to this area.

Wie viel kostet eine 200 kg/H -Reifenpyrolyseproduktionslinie Kosten

Generally, the cost of a 200 kg/h tire pyrolysis recycling production line can vary depending on various factors such as the quality of components, additional features, and brand.

Jedoch, you can expect to invest around $14,000 Zu $21,000. The exact cost would be determined after considering the specific requirements of the production line, such as the type of reactor, heating system, and cooling system used.

It’s important to note that these are just rough estimates and the actual cost would need to be calculated based on a detailed assessment of the equipment, installation, and any other associated costs such as transportation, installation labor, and after – Verkaufsservice.

Wie viel kostet eine 200 kg/H -Reifenpyrolyseproduktionslinie Kosten

Automatic tire recycling production line - Henan SUNRISE Co., LTD.

Generally, the cost of a 200 kg/h tire pyrolysis production line can vary depending on various factors such as the quality of components, additional features, and brand. Jedoch, you can expect to invest around $14,000 Zu $21,000. The exact cost would be determined after considering the specific requirements of the production line, such as the type of reactor, heating system, and cooling system used.
It’s important to note that these are just rough estimates and the actual cost would need to be calculated based on a detailed assessment of the equipment, installation, and any other associated costs such as transportation, installation labor, and after – Verkaufsservice.

Jedoch, you can also tell us what you want to recycle from the tires? Pyrolysis oil or carbon black? You can determine the solution in this way.

Wenn Ihr Ziel ist, zu erhalten Pyrolyseöl von einer Reifenpyrolyseeinrichtung, die bei der Arbeit von 200 kg/h

Equipment Name Extractable Product Unit Price (Approximate)
Tire Shredding Machine Prepares shredded tires for pyrolysis $2,000 – $20,000
Pyrolysis Reactor Initiates the pyrolysis process to produce pyrolysis gas $40,000 – $200,000
Condenser Condenses pyrolysis gas into liquid oil $5,000 – $20,000
OilGas Separator Separates the condensed oil from uncondensed gas $10,000 – $30,000
Oil Storage Tank Stores the extracted pyrolysis oil $3,000 – $8,000
**Total** $145,000

Wenn Sie Carbonschwarz von a wiederherstellen möchten 200 Kg/H -Reifenpyrolyselinie

Equipment Name Extractable Product Unit Price (Approximate)
Tire Shredding Machine Prepares shredded tires for pyrolysis $2,000 – $20,000
Pyrolysis Reactor Initiates the pyrolysis process to produce carbon black and other by-products $40,000 – $200,000
Carbon Black Separator Separates carbon black from other solid residues $10,000 – $20,000
Carbon Black Storage Tank Stores the extracted carbon black $2,000 – $5,000
**Total** $128,000

Wenn Ihr Ziel ist, zu erhalten Pyrolyseöl von einer Reifenpyrolyseeinrichtung, die bei der Arbeit von 200 kg/hWenn Ihr Ziel ist, zu erhalten Pyrolyseöl von einer Reifenpyrolyseeinrichtung, die bei der Arbeit von 200 kg/h

Equipment Name Extractable Product Unit Price (Approximate)
Tire Shredding Machine Prepares shredded tires for pyrolysis $2,000 – $20,000
Pyrolysis Reactor Initiates the pyrolysis process to produce pyrolysis gas $40,000 – $200,000
Condenser Condenses pyrolysis gas into liquid oil $5,000 – $20,000
OilGas Separator Separates the condensed oil from uncondensed gas $10,000 – $30,000
Oil Storage Tank Stores the extracted pyrolysis oil $3,000 – $8,000
**Total** $145,000

Wenn Sie Carbonschwarz von a wiederherstellen möchten 200 Kg/H -ReifenpyrolyselinieWenn Sie Carbonschwarz von a wiederherstellen möchten 200 Kg/H -Reifenpyrolyselinie

Equipment Name Extractable Product Unit Price (Approximate)
Tire Shredding Machine Prepares shredded tires for pyrolysis $2,000 – $20,000
Pyrolysis Reactor Initiates the pyrolysis process to produce carbon black and other by-products $40,000 – $200,000
Carbon Black Separator Separates carbon black from other solid residues $10,000 – $20,000
Carbon Black Storage Tank Stores the extracted carbon black $2,000 – $5,000
**Total** $128,000

The above is the specific content of our communication with the Singapore customer. In addition to the proposal of waste tire pyrolysis production line, we can also provide you with business plans for Leiterplattenrecycling, solar panel recycling Und lithium battery recycling line. If you need it, please contact us at any time.

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