circuit board recycling line

Kontint

Elk elektroanyske apparaat befettet printe sirkwyboerd (Pcbs) - de rêchbonke fan moderne tech, Mar ek in grutte e-ôffal managementútdaging. Sûnt PCB's binne makke fan weardefolle materialen lykas sulver of koper, In protte minsken begjinne bedriuwen te recyclearjen foar ôffal PCB-boerden om dizze metalen materialen te herstellen foar jild.
Yushunxin's ynnovative Recycling Technology kin jo helpe om dy materialen te ekstrahearjen fan Circuit Boards. Litte wy no efkes sjen nei YSX-recycling-masines.

Wat kin circuit board recycling line disposose?

Produksje-rigels fan Circuit Bestjoering binne ûntworpen om weardefolle metalen te herstellen fan rau materialen. Hjir binne wat geskikte rau materialen dy't ús recyclemasjines kinne ferwiderje. (As jo jo e-ôffal item net sjogge(s) hjirboppe neamd, Nim dan kontakt mei ús op. Yushunnxin soe bliid wêze om jo te helpen.)

electronic waste has been diverted from landfills

Printe Circuit Boards (PC's): Scrap PCB fan elektroanyske apparaten lykas kompjûters, Smartphones, apparaten, en oare konsuminteelektroanika.
E-ôffal: Algemien Elektronysk ôffal lykas âlde kompjûters, Mobile tillefoans, Televysjes, printers, en oare elektroanyske gadgets.
Koper-klaaid Laminaat (CCL): Brûkt as defekt cclmaterialen, dy't de basismaterialen binne foar fabrikaazje PCB.
MALL FOILS: Koper en oare metalen folie dy't wurde brûkt yn PCB-fabrikaazje, dat kin defekt wêze as oerbliuwe fan produksjeprosessen.
Printed Circuit Board Assemblies (PCBAS): Befolke boerden mei komponinten dy't kinne wurde ferwurke om metalen en oare materialen te herstellen.

Hokker masines binne d'r yn 'e herstelline fan' e Circuit Board?

De produksje fan 'e Sunrise Circus Circiting-produksjeline omfettet de ûnthâldmasjine, shredder, krusher, sortearmasjine, en apparatuer fan stofferwidering.

PCB Demmantling Machine

De Dismantling Machine Ferwideret ferskate elektroanyske komponinten (lykas kapasiteiten, wjerstannen, IC Chips, Connectors, Encce.) Fan it Circuit Board. Dizze komponinten befetsje in soad kostbere metalen en oare recyclebere materialen. Troch ôfstimend, It circuit-bestjoer is skieden en ôfbrutsen yn lytsere dielen, In basis leverje foar folgjende shredding en fyn recycling.

Tagelyk, It Circuit-bestjoer kin wat skealike stoffen befetsje, lykas lead, kwik, etc. De ûnthâldmasjine kin dizze skealike stoffen skiede sûnder de kostbere elektroanyske komponinten te ferneatigjen, Ferminderje fersmoarging fan 'e omjouwing.

Circuit Board Shredder

De shredderwurdt brûkt foar it inisjele crushing fan ôffal circuit boards, brekke grutte stikken materiaal yn lytsere fragminten foar makliker folgjende ferwurking.

Fia meganyske skuorjen en triennen aksjes, de shredder ferminderet circuit boards yn lytsere fragminten - oer 2-3 CM-stikken. Tidens dit proses, Metalen en net-metalen binne noch altyd mingd. Shredders omfetsje typysk in primêre shredder foar grof ferpletterjend en in sekundêre shredder foar fermindering fan fierdere maat.

PCB Crusher

De krusher fierders ferwurket it fersnipperde circuit-frije fragminten om in lytsere dieltsje grutte te berikken.

De crusher brûkt riden mei hege snelheidsplades as slypjende tsjillen om de fragminten fierder te pulverearjen yn poeder 20 mesh. Dizze stap is krúsjaal, om't allinich as de materialen fyn grûn binne yn lytse genôch dieltsjes kinne it folgjende skiedingsproduksje effisjinte ôfrûne metalen út net-metallyske komponinten

Sorteringsmasine foar PCB-materialen

Sorteringsapparatuer klassifiseart de ferpletterde en grûn mingde materialen, skieden fan ferskate soarten materialen lykas metalen en harspoeder.

Sorteringsapparatuer typysk omfettet Magnetyske separators en elektrostatyske separators. Magnetyske separatoren wurde brûkt om ferromnetyske metalen te skieden lykas izer; Elektrostatyske separators brûke ferskillen yn elektryske konduktivearjen om metalen en net-metalen te skieden mei elektrostatyske krêften.

Air Separation Machine for Circuit Boards

Luchtskieding masine foar Circuit Boards

De loftredaat ferfine de klassifikaasje fierder troch te brûken fan loftstream om ljochtgewicht harspoal te skieden út swierdere metalen poeder.

De loft-separator nimt foardiel fan 'e dichtheidsferskillen yn materialen. Under de aksje fan loftstream, Ljochtgewicht Resin Poeder wurdt blaasd, Wylst swierder metalen poeder falt, Skieding berikke.

Dustferwideringsysteem foar PCBS

Dustferwideringsapparatuer opnames en ferwideret it stof generearre tidens it fersnipperjen, grinding, en sortearjen prosessen, Soargje foar in skjinne en miljeufreonlike produksjeline.

Dustferwideringsapparatuer omfettet typysk Baghouse-stof-samlers, Samlers fan syklune stof, en wiete scrubbers. Baghúsust samlers fange stof troch filtertassen; CYCLONE DUST COLONDS GEBRUKEN ROTATING LUCHTFLAUP OM DOK FAN DE LJOCHTEN FJINSTEN; Wiete scrubbers fange stof troch in mist fan wetter te spuiten.

What are the Advantages of YSX PCB Recycling Line?

Simple Equipment Configuration

Compared to other recycling systems, this line uses fewer machines, which translates to lower recycling costs and significantly reduces your equipment procurement expenses.

High Degree of Automation

Derneist, it allows you to spend less on hiring workers for circuit board recycling. The production line has an electrical control system, which greatly increases automation. It can even offer a fully automatic circuit board recycling system. As a result, you only need to employ 2-5 workers to separate metals from the waste circuit boards in the whole line.

Small Footprint

Úteinlik, purchasing a circuit board recycling line also features the advantage of occupying less space. The smallest circuit board recycling line only covers an area of 80 Square Meter. This can help you reduce the cost of workshop rent.

How to Layout a Circuit Boards Recycling Plant?

Intake and Storage Area

This is the starting point of the process where incoming e-waste is inspected, weighed, and temporarily stored. Typically around 15-20% of the total facility space, depending on daily volume. For a mid-sized operation, this might be about 500-700 Square Meter. The area should accommodate a sorting line with ample room to maneuver machinery like forklifts.

Dismantling and Sorting Zone

Manual and semi-automated processes occur here, breaking down the PCBs into components. About 25-30% of the total facility, roughly 700-1,000 square meters for medium operations. Ergonomic workstations are crucial for manual dismantling; a combination of conveyor belts and sorting stations should facilitate fast and efficient processing.

Shredding and Crushing Zone

To prepare the PCB for material separation through mechanical processes. Around 10-15% of the facility, equating to 300-500 Square Meter. Soundproofing walls and high-efficiency dust collection systems are crucial to manage noise and airborne particles.

Material Separation and Refining Zone

Separation of metals and other materials through advanced technologies such as eddy current separators and magnetic systems. Requires about 20-25% of total space, typically around 600-850 Square Meter.

Finished Goods Warehouse

To store recovered raw materials.The area of this part depends on your production line output and other factors. You need to determine it according to the situation. Approximately 10-15% of facility.

Specialized Infrastructure and Safety Design

Ventilation and Climate Control

– Advanced climate control throughout the facility to ensure worker comfort and material quality.

– High-efficiency particulate air (HEPA) systems are recommended to handle specific dust and contaminants associated with PCB materials.

Safety Systems

– Emergency exits, sprinkler systems, and clear signage promoting safety are non-negotiables.

– Incorporate RFID systems for real-time tracking of equipment and materials to enhance security and administrative insights.

Why Choose YUSHUNXIN to Provide PCB Recycling Solutions?

An Experienced Manufacturer for PCB Recycling Lines

Choose a Reliable Circuit Board Recycling Equipment Manufacturer is important. A top, trusted, and seasoned producer is more likely to deliver superior-quality PCB recycling machines, like SUNRISE. As a respected manufacturer, we have vast experience in setting up recycling production lines.

Expertise and Customization for Your Recycling Solutions

We employ skilled and experienced staff to design and manufacture various types of machines, assist you in selecting the right machine for your recycling needs, ensuring that you get exactly what you need.

Competitive Prices for Circuit Board Disposing Machines

Oanfoljend, our factory is committed to providing customers with the most competitive prices. We can offer attractive ex-factory prices to ensure that you enjoy the most cost-effective products and services.

How Much Does a Circuit Board Recycling Line Cost?

200-400 kg/h Small Circuit Board Recycling Line

Approximately $50,000 nei $150,000, including the dismantling machine, shredder, krusher, sortearmasjine, en apparatuer fan stofferwidering. Small-scale lines are suitable for small to medium enterprises or startups, relatively simple and low-cost.

400-700 kg/h Medium Circuit Board Recycling Line

Approximately $150,000 nei $300,000. In addition to the equipment in small-scale lines, medium-scale lines require higher-specification equipment. Medium-scale lines require more efficient equipment and automation systems to handle medium-scale processing needs.

700-1000 kg/h Large Circuit Board Recycling Line

Approximately $300,000 nei $500,000 or more. Large-scale lines need the most advanced equipment and systems to maximize recycling efficiency and environmental compliance.

P.S. Above are estimates. The differences in equipment configuration for different scale PCB recycling lines mainly lie in processing capacity, automation, and separation precision.

Choosing the right equipment configuration based on specific needs is the key. Welcome to kontakt mei ús opnimme to obtain the most suitable solution.